Main unit
Application    For incineration, general and pathological
Capacity      50 – 60 kg/h burn rate
Type    Two  combustion chambers type; primary  and Secondary, controlled/forced combustion air type with a flue gas emission scrubbing unit
Operating time                   Minimum 8 hours daily
Operating temperature        From 850 0C to 1200 0C, Automatic controlled
Residual Ash                       5 to 10%
3.2     Primary Chamber
Construction    Constructed from heavy duty mild or aluminized  steel Or
equal and approved equivalent
Insulation material               Refractory material lining similar or equal to calcium
Silicate and hot face combination of heavy duty brickwork
Internal Construction           Fixed hearth type complete with gratings, concave bottom
and charging door, lined with refractory material
Charging Door                      Suitable for manual loading of wastes and with smooth
Dear seal equivalent of Ceramic seals with hinges.
Door Lock                             Automatic, Electric type
Ash removal door       Provided, for removing resultant bottom ash leftovers                              from the Primary chamber
Gratings      Provided
Loading    Manual loading of waste
Primary Burner                           Fully automatic, with fuel, temperature and speed controls with ignition system, flame detector, Air fan complete with safety features, flame failure,  Diesel fired fuel injector type and Flange mounted
Blower    Provided. For supplying excess combustion air through the distribution system with speed control system
Temperature    Minimum exit 850 0C
Observation port    To be provided with protective glass type
3.3       Secondary chamber
Construction      Constructed from heavy duty mild or aluminized steel or equal and approved equivalent
Insulation    Refractory material lining
Combustion Temperatures           Above 850 0C, controlled electronically
Gas residue or retention Time          > 2 second at minimum 850 0C
Secondary Burner                       Provided, Diesel fired, fully automatic, with fuel, temperature and speed controls, With ignition system,                                                                  Flame detector, Air fan, Complete with safety features, flame failure Diesel fired fuel injector type.                                                                  Flange mounted
Ejector    Provided, Venturi type, for cooling the flue gases
Combustion Air Fan    Provided for supplying combustion and creating a negative drift and turbulences
Temperature    Maximum  1600 0C
3.4       Chimney
Construction      Constructed from heavy duty mild or aluminized steel  or equal and approved equivalent                                                                 Refractory material lining
Length    10 m above ground
Bore    about 350mm diameter
Discharge temperatures             About 850 0C
Emissions      To comply with standards in section 9 of third schedule of the waste management regulations, 2006.
3.5       Electrical System
Control unit                                    Fully automatic with microprocessor based control                                                                      unit (PLC) automating all operations of the                                                                      incinerator. Capable of monitoring all incinerator parameters With large LCD or similar for display of all progress
Parameters  i.e. temperature of primary and secondary chambers, turbulence and time
With status lamp
With user of defined and differed programmed operating cycles for different type of loads/conditions
With safety interlocks, display of errors and visible and audio alarms.
System for continuous  emission monitoring
Isolator switch                                  Supply and install isolator switch 240V, 100A for the                                                                    incinerator unit, including all necessary cables 10m
Distribution Board    Supply and install distribution board. 100 A, complete with MCBs suitable for the rating of the incinerator unit and associated equipment.  Wiring   to be done according IEE regulations.
Wiring    Make provisions for wiring the isolator switch, Distribution Board control unit to Incinerator and all associated equipment inside to incinerator room.                                                                       Working length 20m.  Wiring to be done using PVC Sheath cable on steel conduits and trucking and in accordance with IEE regulations
Fuel System                                       Supply and install storage fuel tank inside the incinerator room at an elevated position (about 1.5 m above the floor)
Fuel Tank                                            Tank capacity, 400 liters, constructed from preferable suitable metallic material or high temperature resistance material
Fuel type    Diesel
Fuel Lines                                           Supply and install fuel lines, complete with fuel filters, pump, sight glass, fuel level and all other safety devices and connect from fuel tank to incinerator.
Working length , 20m
Fuel pipe material; Special copper pipes or similar                                                                        and approved materials
4             Physical characteristics
Main unit                                           Floor mounted, stand alone, fixed hearth type
Dimensions      About 1.2 x 2.2m (WxD)
5  Operating environment
Power Requirements                       240V,A/C 50Hz, single phase, with PE
Ambient temperature                     10 0C to 40 0C
Relatively humidity                          40% to 90%
6. Accessories
Rack, 2 m long                               1 piece
Waste cart, stainless steel               1 piece
Spare parts
Burner    1 set
Fuel Filters                                         6 sets
All other spare parts                   required for replacement during and after 12 months of operations.    2 pieces of each
8              Quality Standards
Manufacturing standards               NEMA Kenya Act, 1999
Legal Notice No.121 of 29th September 1999 on waste Management Regulations
EU waste incinerator Directive- EC 76/2000
BS 3316
WHO Emission Standards
World Bank Emission Standards
or any other internationally recognized standards
Conformity to standards                      CE marked or any other internationally recognized documents
9          Local back up service
Available    Should be available locally
Capacity to service equipment                                                                         Manufacturer/Agent shall have adequate facilities, spare parts, qualified and skilled technical staff to offer comprehensive maintenance  service and spare parts sales for the lifespan of the incinerator
10       Delivery point
KEMSA    For inspection and verification
Moi Voi, Makindu
Maragua, Eldama Ravine and Isiolo Hospitals      For installation, testing, NEMA Certification and commissioning
Pre installation works
Provide for foundation plinth, necessary plumbing works, Fuel piping works, Elevated Diesel oil storage tank, electrical works including cabling, trunking and switch gears required to install the incinerator and all its accessories to required IEE standards
Installation and testing    Complete installation and set up of the incinerator at designated as per manufacturer’s instructions
Provide fuel and test run the incinerator for 3 hours daily for 7 days
Training
User training                                           On site user training on operation and daily up keep
Maintenance training                            On-site maintenance training on Preventive Maintenance, repair and trouble shooting
Technical Documentations
User manuals                                          2 sets
Service manuals                                     2 sets
Drawings    2 sets
15        Commissioning
Testing and Commissioning of the machine to the satisfaction of the user
Warranty
Equipment      Minimum of one year after commissioning on all parts.
Equipment system                                     Nil
17.    Maintenance contract
Comprehensive preventive & repair         service      Provided a 12 months comprehensive preventive and repair service contract inclusive of spare parts and material from date of commissioning

incinerate mainly pharmaceuticals ( all types of dosage forms … syrups, tablets, injectables ) medical consummabables, and also biological fluids …
Capacity around 10 kg/ hour. install a diesel fired incinerator that can accommodate a batch load of up to 100 kg with a daily burning requirement of up to 500kg per 8 hour day. Industrial Incinerator to destroy
the pharmaceuticals waste like Alu, PVC,PVDC etc.Installation for burning of animal waste cost, presence, repayment terms where it is possible to buy in Russia? I am looking to for capacity between 200 -400kg
1.2FIELD PAINTING
Perform painting required for surfaces not otherwise specified, and finish painting of items only primed at the factory

1.3FIELD TRAINING
a. Submit [Six] complete copies of operating instructions outlining the step-by-step procedures required for system startup, operation and shutdown. Include in instructions the manufacturer’s name, model number, service manual, parts list, and brief description of all equipment and their basic operating features. And [Six] complete copies of maintenance instructions listing routine maintenance procedures, possible breakdowns and repairs, troubleshooting guides, and simplified schematic diagrams for the system as installed.

3.6.Performance
Preheat the incinerator for 4 hours to reach the firing temperature of 982degrees C [1800] degrees F. Weigh and record the total charge weight. Charge the incinerator at the rated burning capacity in kg pounds per hour for a period of [4] hours and operate in accordance with the manufacturer’s written instructions. Include in performance testing the operation of the mechanical charging facilities, the incinerator, the air pollution control equipment, the ash
handling equipment, and the operation monitoring facilities. Perform testing full scale for a full- operation cycle, and monitor performance to verify compliance with the contract requirements submit a report on monitoring results. Reduce the waste to a fine ash residue. Follow normal burnout procedure. After the incinerator has cooled, weigh the residue. The weight of the residue shall not exceed 5.0 percent combustible material of the total charge weight.
After clean-out, the incinerator shall not show any evidence of deterioration, such as shagged or spilling refractory, warping of parts, and discolored exterior paint.

•Control
Test the incinerator under actual firing conditions. Verify with testing that all controls function within the maximum and minimum limits for temperature or timing. Simulate actual unsafe conditions such as high temperatures and flame failure by reducing the settings for the activation of limit and safety controls.

•Shell Temperature
Operate the incinerator under normal load conditions for not less than 6 hours. After 6 hours, temperature readings of the outer shell, taken at not less than 5 random locations, shall not exceed the temperature limitation of paragraph furnace construction.
– capacity: 300-400 kg/hour
– Fuel syetem: Dual fuel( both oil and gas)

BIOHAZARD DISPOSAL: CONTAINER

GENERAL INCINERATOR, IDEAL FOR INCINERATION OF VARIOUS TYPES OF WASTE, FULLY CONTAINERISED IN A 20 FT CONTAINER, TO INCLUDE BUILT-IN FUEL TANK AND GENERATOR.

TECHNICAL SPECIFICATIONS: COMBUSTION CHAMBER VOLUME (M3); 0.54 m3. SUGGESTED BATCH SIZE: 60 KG, BURN RATE: 69 KG PER HOUR, AVERAGE FUEL CONSUMPTION 13 KG PER HOUR, OPERATIONAL TEMPERATURE: 950-1320 CELSIUS, GAS RETENTION IN SECONDARY CHAMBER 0.5 SECS, WITH TEMP. MONITORING , AVERAGE ASH RESIDUE: 3%, THERMOSTATIC DEVICE: YES,
DIMENSIONS: EXTERNAL LENGTH (mm): 1520MM, EXTERNAL WIDTH (mm): 920MM, EXTERNAL HEIGHT (mm): 4020 MM
1. Incinerator for Bio-Medical Waste incineration needed
2. 50 kg/hr
3. 2 chambers must be there
4. temperature of primary chamber should be 850 degrees Celsius
temperature of secondary chamber should be 1200 degrees Celsius

an animal cremator for our business in malaysia.currently we are doing individual private cremation and mass cremation for pets as well as medical waste.an incinerator which is capable of burning between 3 to 5 tonnes per day of mixed waste products, plastics, rubber, flammable putrescible waste, medical waste, rubber tyres, paper and cardboard, textiles, green timber waste etc. As some of the waste products will contain non-flammable solids, the incinerator should be capable of extracting those materials probably via a rotary kiln process.

It is not intended to use any fuel, such as oil or diesel, to promote the burning of the waste, as the waste products are required to be incinerated using a free burning process. Hot air however from a downstream process will be available to increase the incinerator temperature and burning rate as required. Very high temperatures in the incinerator are not necessary and are not required.

The burning of the waste products is expected to produce toxic emissions which will be cleaned via other existing downstream processes and a Post Combustion process in the incinerator is therefore not required.

The incinerator should be capable of accommodating an automatic waste feed process.Incinerator Specification

S. No.
Description

1
Feeding Capacity
100 Kg.

2
Burning Capacity
50 Kg. / Hour

3
Feed Mode
Manual

4
Fuel
Diesel Oil

5
Incinerator Type
Dual Combustion Chamber with Built in Smoke Filter ( Dry Scrubber )

6
Chimney Material
Non Corrosive / Corrosion Resistant Preferably Stainless for longer Life (Height 5-7 Meter)

7
Burners
High Quality European CE Certified Oil Burner

8
Control Panel
Standard PLC Control Panel

9
Power Supply
220/380 Volt Ac 50 Hz.

10
Oil Tank Capacity
200~~ 300 Litre

11
Burning Chamber
Fire Brick, Refractoy Brick, Concrete

an incinerator which is capable of burning between 3 to 5 tonnes per day of mixed waste products, plastics, rubber, flammable putrescible waste, medical waste, rubber tyres, paper and cardboard, textiles, green timber waste etc. As some of the waste products will contain non-flammable solids, the incinerator should be capable of extracting those materials probably via a rotary kiln process. We are however  open to suggestions on the issue of the rotary kiln solution as you may have other solutions available.

It is not intended to use any fuel, such as oil or diesel, to promote the burning of the waste, as the waste products are required to be incinerated using a free burning process. Hot air however from a downstream process will be available to increase the incinerator temperature and burning rate as required. Very high temperatures in the incinerator are not necessary and are not required.

The burning of the waste products is expected to produce toxic emissions which will be cleaned via other existing downstream processes and a Post Combustion process in the incinerator is therefore not required.

The incinerator should be capable of accommodating an automatic waste feed process.We are looking for incinerator to incinerate biohazard waste of our microbiology lab. Our daily waste production is upto 20 Kg maximum and incinerator will be required on weekly basis that is 1 or 2 times a week so you are therefore requested to kindly suggest the appropriate incinerator for our lab which shall be cost effective for us regarding purchasing and maintenance cost.

The Contractor shall provide a Cremation System package for  TWO (02) Cremators and system approved by related authority, which must fit into the allocated area as shown on the plan drawings. The work shall include but not limited to design preparation, authority design approval, supply, fabricate, construct, commissioning, testing, operational approval, provide training and also warranty of the system package. The work shall include all preliminaries, related civil and structural work, mechanical and electrical work and all external work required for the proper completion and operational of the system and as follows :The incinerator will be used for a group of private multi profile hospitals.

The hourly-generated waste is about 100kg per hour, but with 1000kg daily amount.

Due to the economic situation in Bulgaria now, our researches shows that a 100kg/hour system can fit the needs set in the project.

Please, offer us an Incinerator system that can match the parameters described above. We are ready to give information that is more detailed if you need such one. Within the technical specifications of you product we need to have full details of the parameters of exhaust gases, with all certificates you have about the environmental safety regarding EU directives.

1. All preliminaries which shall include but not limited to providing work insurances, taxes, mobilisation and demobilisation, contract management and supervision, design and professional fee, authority design approval, operational approval, site preparation, temporary storage, health environmental safety and security, setting out, CIDB levy, duties, deposits, fees, charges, contribution but not excluding only the bank guarantee to the authority JPP which shall be provided by the Client, progress reporting and other required preliminaries for successful completion of the work.This type of incinerator is what you have described as a ‘low temperature thermal decomposition incinerator’.  We can speed up the burning process by using hot air from a downstream process which can be fed back into the incinerator to raise the burning temperature.
considerably. These kinds of incinerators are the sort that would probably have been made and used many years ago before the anti pollution regulations were brought in. We believe that they would be very simple and cheap to manufacture for a company such as yours, as long as a large sales volume could be obtained. We believe that our technology will create a large need for this type of incinerator and would also make a good business opportunity for a company, such as Clover, who is able and willing to manufacture and supply them. I am sure that this simple type of incinerator could be easily modified to enable automatic charging and probably also automatic cleaning?

2. All structural, building and architectural work which includes but not limited to construction of all reinforced concrete work, chimney, structural steel work and all building work for all necessary requirements, operational and control panel system for proper completion and successful operation of the syste. The Contractor must make good all the works being disturbed.We want a very simple, single combustion chamber, incinerator which is capable of burning all types of waste and rubbish products. We will be treating the emissions from the incinerator in another process so we do not have to have scrubbing or other cleaning equipment to avoid pollution.
The incinerator is required to operate 24/7 continuously so it needs to be able to be cleaned whilst still operating. The waste materials being burned will contain non flammable materials and these will need to be cleared out of the incinerator. We would like this cleaning to be as simple as possible. The same applies to the loading of rubbish into the incinerator, which we would like to be able to be done automatically if possible.

3. All mechanical and eletrical works which includes but limited to supply, deliver and installation of all valves, penstock, screens, pumps, float swithces, flexible connector, pressure pipe works, blower, hot dipped galvanised lifting davits, air diffusers, hot dipped galvanised handrailings, hot dipped galvanised gratings, switch boards, cabling and wirings, lighting, earthing, metering, lighting protection, flow measurement and flow recorders, testing & comissioning and all necessary for proper completion and successful operational of the system.

TOTAL CARRIED TO COLLECTION

Design and Build approved gas cremation system
(Cont’d)

4. The Contractor shall provide and fully comply with all requirements by the related authority during design stage, design approval, inspection and after inspection, handing over of the system package whether it is clearly shown or not but deemed necessary for successful completion and satisfaction to the authority. The Contractor must allow in his tender price all direct and indirect cost at no extra cost to the Client for all such compliances.7.    Type of waste  : Bio-medical / Hazardous / Municipal / Trash  = ALL and Mixed
8.    Any other : Rubber, rubber tyres, Batteries, green waste, paper and cardboard
9.    Quantity of waste generated per day in kg : 3 -5 tonnes per day
10.    Duration – incinerator will be used per day : 1 – 8 hours / 1 – 16 hours / Continuous
11.    Approximate moisture content: Variable
12.    Local incinerator operating and emission standards : India / EURO / US-EPA  Australia
13.    What is the height of the chimney required? : No chimney is required. Flue length should be approximately 2 to 3 metres to join to a downstream process
14.    Fuel proposed to be used :  LDO / HSD / FO / SKO/ Gas / Other  – No fuel required – Intended to free burn waste products
15.    Availability of power and type : Electricity if required
16.    Details of space available :  Not restricted
17.    Do you require an automatic loading system? : [X ] Yes         [ ] No
18.    Do you require a gas scrubbing system? : [ ] Yes         [X ] No
19.    How soon do you require the system to be delivered? : Sea Freight to Port of Cairns, Queensland, Australia in approximately Two months
20.    City and country of use :  Australia
21.    Whether the location is a coastal area : [ ]Yes         [X ] No
22.    Any other specific requirements: Primary combustion chamber only is required. Solid and inflammable waste products need to be capable of being recovered from the incinerator easily using an automated procedure. This is because the incinerator will be required to operate 24/7. Rotary kiln or moving floor may be considered if deemed practical by the supplier. One initial incinerator is required for a proof of concept project and future orders for the successful supplier, following successful implementation of this project, are likely to be significant.
23.    It would be most useful if the supplier could send a video of the incinerator in operation or diagrams and pictures to show how it works.

5. The Contractor shall be responsible for all maintenance of the system, routine and periodical maintenance such as cleaning etc. during, upon completion, before and after inspection. The maintenance shall be in fully compliance to the authority requirements and satisfaction and shall be deemed included in the Contractor tender price and at no extra cost to the Client.

6. The Contractor must submit to the S.O their proposed system package detail, which includes authority approval and an A4 or A3 preliminary dimensioned system layout fitting into area allocated in the plan drawing.

7. For maintenance and services during Defect Liability Period, respond period to any complaint for the Contractor to attend shall be within 24hours

8. The Cremators package shall, inter alia, inclusive the following scope:

– Furnace Chamber and Afterburner

– Combustion System

– Control Panel

– Single refactory lined chimney for 2 cremators

– Flue Gas Sampling Platform

– Electrical wiring within the system requirements

– Raking Tools

– Ashbox

– Approval from DOE / Local Authority

– Any other scope/works required for the systems

incinerators that can handle Bio-Medical waste (red bag) from research laboratories with level 2 and 3, animal research, and hospitals.  There are also a small amount of Pharmaceutical waste to be destroyed.  I would like your recommendations on what incinerators would handle the these requirement based on the following monthly kilograms of material.

Site 1 – 4,650Kgs per month (I have recommend that I install two incinerators at this location since it is a medical research facility and the usage is very high)

Site 2 – 1000Kgs per month (this facility deals more with animal research but also has red bag waste from their research side, they currently have a large animal carouse incinerator)

Site 3 – 1000Kgs per month (this facility is a local hospital with bio-waste from treating patients)